Rubber Calendaring Lines

 

 

     Three Roll Calender of Size 16" Ø x 48" L

Features

 

The major application of calender is to press the mixed and refined rubber mixture It also can be applied to rubber sheets in single or double sticking or topping operations with textile fabricas.

 

During the sheeting process, the machine can force out the air existed in the material for producing the product without air bubble after vulcarization. The more quantity of rolls the calender has, the more times of sheets are pressed, that enable the calender produce high quality and uniform thickness of sheets.

 

Designed and manufactured a variety of roll arrangement for choice, they are well suited for manufacturing of PVC sheets, synthetic rubber, rubber/EVA layer in sponge bottom insole, tire topping, ball tubes and shoes.

 

Ruggedly constructed throughout, High accuracy, maximum durability, Simple operation. You get a superior calendaring effect with the Bharaj Calender.

 

 

Specifications :

 

Equipped With Liner Let Off & Wind Up Units.

Equipped With Anti Friction Roller Bearings.

Rolls are Specially Machined to Crown Guage Accuracy for Uniform Sheet Thickness

Rolls Heating & Cooling Systems Can Also be Provided.

Digital Nip Gap Provided for Higher Accuracy.

 

 

 

Roll Arrangement

 

Vertical Type 2 Rolls :

Suited for rubber or plastic sheet calendaring
 

Vertical Type 3 Rolls :

Suited for calendaring effect of medium rubber or plastic sheet. It also well suited for single surface sticking on rubber or plasic.

 

Vertical Type 4 Rolls :

Suited for calendaring effect of more uniform thicknessof rubber sheet. It also well suited for double sides sticking for rubber and clothe as well as artificial rubber PVC calendaring.
 

Inverted L Type 4 Rolls :

Suited for combining two or multiple colors calendaring for tires.

 

Z Type 4 Rolls :

Suited for combing multiple colors calendaring, or tire and curtain clothe sticking to rubber.
 

Swan-Neck 5 Rolls :

Suited for combining multiple colors calendaring. Particularly ideal for applications where accurate calendaring effect is required.

 

 

 

 

BEARING BUSHING

Taper roller bearing is utilized ensures great precision accuracy

Smooth running and provides maximum strength.

 

DRILLED ROLL

It permit fast heating control on roll surface, mimimum temperature difference and uniform temperature distribution, maximum rigidity, and mimimum deflection.

 

 

 Technical Specification of Rubber Calendaring Lines

 

Item

Roll Size

Width of Products

Main Power Requirements

1

10"Ø X 30"L

462~610

25 hp

2

12"Ø X 36"L

614~762

40 hp

3

14"Ø X 42"L

767~914

75 hp

4

16"Ø X 48"L

919~1067

100 hp

5

18"Ø X 54"L

1072~1219

125 hp

6

20"Ø X 60"L

1224~1372

150 hp

7

22"Ø X 66"L

1376~1524

175~200 hp

8

24"Ø X 72"L

1529~1676

200~250 hp

 

 

 

 

The Machines can be made as per special requirements. For further details Contact Us or Email us on info@bharajmachinaries.com

 

 

 

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