Bharaj Super Mix Kneader is most Suitable For Hoses Compound, Silicon Rubber, Belts, Gaskets, Sponge, Soles, Sandals, Automobile, Mechanical Goods & Master Batches, E.V.A. Phenol, Polythene, Thermoplastic Resins & Allied Rubber Industries.
Equipped With Hydraulic Tilting System Practically Zero Maintenance in the Tilting System to Other Machines (Optional Feature).
A boon to medium and large rubber compounding requirements, where excellent dispersion of frequently changing ingredients is a prime requirement.
A labour and time saving system that offers an output three times or more as compared to an open mixing mill and substantially upgrades the quality by brigning about far superior results in kneading and mixing.
Alloy steel, fabricated, hard faced, jacketed (both longitudinal & transverse) for steam heating & water cooling, capable of titling to 130 (hydraulic tilt) for easy discharge & cleaning.
Made of alloy cast-steel, spirally annular design, with node-tips internally cored for effective temperature control. The land of the nodes are hard faced & profile ground.
Steel fabricated, hard faced at mix contact area, jacketed for effective heating / cooling. (Available in Pneumatic & Hydraulic type).
Specially designed to keep environment cleanliness, easily replaceable.
Inter Meshing Rotors
The built in water Jacket easily control and stabilize the temperature of a wide range of material
| Model No. | Main Motor 4 Pole / 400/440 V. SPD PSQ. CASE |
Rotor Speed |
Chamber Volume in Liters |
Effective Working Capacity |
Tilting Angle |
Tub Tilting Motor |
Air Compressor Required |
|---|---|---|---|---|---|---|---|
| BMK-05 | 10 HP | - | 15 Liters | 05 Liters | 130° | 2 HP | 2 HP |
| BMK-10 | 20 HP | - | 25 Liters | 10 Liters | 130° | 2 HP | 2 HP |
| BMK-25 | 30 HP | 35/30 RPM | 40 Liters | 20 Liters | 130° | 2 HP | 2 HP |
| BMK-35 | 60 HP | 35/30 RPM | 75 Liters | 35 Liters | 130° | 3 HP | 3 HP |
| BMK-55 | 75 HP | 35/30 RPM | 125 Liters | 55 Liters | 130° | 3 HP | 3 HP |
| BMK-75 | 125 HP | 35/30 RPM | 170 Liters | 75 Liters | 130° | 3 HP | 3 HP |
| BMK-110 | 200 HP | 35/30 RPM | 250 Liters | 120 Liters | 130° | 7.5 HP | 5 HP |
| BMK-150 | 200 HP | 35/30 RPM | 350 Liters | 150 Liters | 130° | 7.5 HP | 7.5 HP |
Bharaj Machineries - Manufacturer of Super Mix Rubber Dispersion Kneader in Mumbai, India.
In rubber compounding, product quality is largely determined at the mixing stage. The uniform dispersion of fillers, chemicals, pigments, oils, and additives directly influences the physical properties, durability, and performance of the final product. Even minor inconsistencies during mixing can lead to quality variations, higher rejection rates, and increased production costs.
At Bharaj Machineries, we understand that efficient mixing requires far more than power alone. It demands precise control over shear, temperature, pressure, and material flow. That is why our Super Mix rubber dispersion kneader is engineered to deliver exceptional mixing efficiency, faster batch cycles, and superior compound uniformity.
As trusted dispersion kneader manufacturers, we design solutions that help manufacturers achieve better dispersion, higher throughput, and more consistent product quality across demanding rubber processing applications.
Today’s rubber manufacturers work with increasingly complex formulations involving multiple fillers, specialty chemicals, color pigments, and performance additives. Processing these compounds efficiently requires advanced mixing systems capable of delivering consistent Kneading performance.
Our Super Mix rubber kneader machine is ideally suited for applications including:
This broad compatibility makes Bharaj machinery suitable for both specialized and large-volume production environments.
A Bharaj dispersion kneader is designed around process efficiency and controlled compound development. Unlike conventional open mills, our kneader delivers higher shear force and more controlled mixing conditions, ensuring superior ingredient incorporation.
These features help manufacturers reduce downtime while improving productivity and compound quality.
Hydraulic kneading technology offers a major performance advantage in modern compounding operations. Maintaining constant pressure throughout the mixing cycle ensures better filler incorporation and more consistent compound development.
Key advantages include:
This is why a Bharaj rubber kneader machine becomes essential for medium and large-scale compound production.
Our BMK series is designed to meet a wide range of production capacities.
The BMK 150 features a back-feeding, front-discharge configuration and acts as an efficient substitute for traditional mixers.
It is especially suitable where:
For manufacturers handling large compounding volumes, this rubber dispersion kneader offers substantial productivity gains.
A major advantage is output capacity, often three times or more compared to conventional open mixing mills.
The BMK 110 is a 110-liter dispersion kneader equipped with a hydraulic tilting system designed for easy discharge and simplified maintenance.
Its hydraulic tilt mechanism offers:
This makes it ideal for continuous industrial production environments.
At Bharaj, durability and thermal efficiency are built into every machine component.
The mixing chamber is manufactured from fabricated alloy steel with hard-facing on wear surfaces. It is jacketed both longitudinally and transversely for steam heating and water cooling.
Key benefits include:
The chamber is capable of hydraulic tilting up to 130°, ensuring easy discharge and cleaning.
The rotors are manufactured from alloy cast steel with spirally annular node-tip geometry.
Key rotor design benefits:
The node lands are hard-faced and profile-ground for durability and performance.
Consistent pressure during mixing is critical to achieving proper ingredient incorporation.
The pressure lid is fabricated from steel and hard-faced at compound contact areas. It is jacketed for effective heating and cooling.
Available options include:
To maintain cleaner working environments, Bharaj machines feature specially designed dust seals.
Dust seal benefits include:
These features make Bharaj a preferred choice among dispersion kneader manufacturers focused on production efficiency and workplace safety.
Bharaj offers machines ranging from compact laboratory-scale systems to larger industrial production units.
Available models include:
Motor power ranges from 10 HP to 200 HP, allowing manufacturers to select systems aligned with production goals.
Choosing the right mixing system impacts every downstream production stage.
Manufacturers choose Bharaj because our rubber dispersion kneader systems deliver:
As experienced dispersion kneader manufacturers, we go beyond machine supply. We work closely with customers to understand compounds, production targets, and plant challenges to recommend the most effective solutions.
As compounds become more complex and production demand continues to rise, manufacturers need mixing systems capable of delivering precision, speed, and consistency.
Bharaj Super Mix technology is engineered to meet these evolving industry demands. Whether producing hoses, automotive components, belts, gaskets, or specialty rubber compounds, our advanced rubber kneader machine solutions help manufacturers achieve better performance and long-term production success.
Partner with Bharaj Machineries and experience mixing machines built for the future of rubber processing.
A rubber dispersion kneader applies controlled shear, pressure, and temperature during mixing, allowing fillers, oils, and additives to disperse more uniformly than in an open mill. This results in better compound consistency, improved physical properties, and lower rejection rates.
When choosing a rubber kneader machine, manufacturers should evaluate batch size requirements, daily production targets, compound complexity, ingredient loading, and downstream processing capacity to ensure optimum productivity.
Rotor design directly affects shear generation, ingredient incorporation, and heat distribution. Spiral annular rotors with node tips help improve mixing efficiency, achieve better dispersion, and maintain more consistent compound quality throughout the batch.
Constant hydraulic pressure ensures better material compression inside the chamber, improving contact between ingredients and rotors. This enhances filler dispersion, reduces unmixed pockets, and shortens mixing cycles.
A rubber dispersion kneader is ideal for compounds used in hoses, belts, gaskets, silicone products, automotive parts, footwear soles, EVA compounds, masterbatches, and other applications requiring high dispersion quality.
Temperature control prevents overheating, protects compound properties, and ensures stable viscosity during mixing. Efficient heating and cooling systems help maintain process consistency and improve final compound performance.
Front discharge systems enable faster batch unloading, reduce cleaning time, and improve workflow continuity, making them especially useful in high-volume production environments with frequent batch changes.
Leading dispersion kneader manufacturers use advanced dust-sealing systems to reduce ingredient loss, maintain cleaner work environments, improve operator safety, and prevent contamination during mixing.
Yes. A well-designed dispersion kneader with quick-clean features helps manufacturers handle frequent formulation or colour changes with reduced downtime and better operational flexibility.
Manufacturers should assess expected productivity gains, reduction in mixing time, labour savings, energy efficiency, compound quality improvements, and maintenance costs when calculating return on investment for a rubber kneader machine.
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